{"id":4395,"date":"2026-09-29T23:40:29","date_gmt":"2026-09-29T23:40:29","guid":{"rendered":"https:\/\/wir-recyceln-fasern.de\/?p=4395"},"modified":"2026-09-29T23:43:39","modified_gmt":"2026-09-29T23:43:39","slug":"ai-and-robotics-as-key-technologies-for-the-recycling-of-fibre-composite-materials","status":"publish","type":"post","link":"https:\/\/wir-recyceln-fasern.de\/en\/2026\/09\/29\/ai-and-robotics-as-key-technologies-for-the-recycling-of-fibre-composite-materials\/","title":{"rendered":"AI and robotics as key technologies for the recycling of fibre composites"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">Fibre composites are light, strong and durable. These properties make them indispensable in industries such as aviation, automotive engineering, wind energy and sports equipment manufacturing. At the same time, their complex composition of reinforcing fibres, for example carbon or glass fibres, and a polymer matrix makes recycling considerably more difficult. In order to make recycling processes more efficient, reproducible and economically scalable, artificial intelligence (AI), sensor technology and robotics are increasingly gaining importance.<\/p>\n\n\n\n<h6 class=\"wp-block-heading\">Why are AI and robotics relevant?<\/h6>\n\n\n\n<p class=\"wp-block-paragraph\">When recycling fibre composites, the most accurate possible detection, sorting and pre-treatment of the materials is crucial. Production residues, parts and end-of-life components often differ greatly in material structure, geometry, fibre type and degree of contamination. Manual sorting or dismantling is therefore time-consuming, cost-intensive and only reproducible to a limited extent.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Sensor technology, image processing and machine learning form the basis for AI- and robotics-supported recycling processes. They make it possible to analyse material streams, recognise components and precisely control robots during sorting, dismantling or pre-treatment. As a result, fibre composites can be better allocated to suitable recycling methods such as mechanical processing, pyrolysis or solvolysis.<\/p>\n\n\n\n<h6 class=\"wp-block-heading\">Current approaches<\/h6>\n\n\n\n<p class=\"wp-block-paragraph\">Current approaches show how AI, sensor technology and robotics can support the recycling of fibre composites:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Automated sorting \u2012 Sensor technology, image processing and AI-based detection systems can sort fibre composite waste by material type, shape or impurities. This improves the quality of the material streams and increases the purity of the recovered fibres. Such approaches are already known from automated waste sorting and offer potential for more complex material streams such as fibre composites [1, 2].<\/li>\n\n\n\n<li>Robot-based dismantling \u2012 Robots can precisely dismantle complex components, remove fasteners or prepare components for the recycling process. Here, sensor technology and image processing are crucial to recognise component geometries and flexibly adapt dismantling steps. Especially with large structures, for example from aviation or wind energy, this can increase process reliability and efficiency [3].<\/li>\n\n\n\n<li>Quality assessment of recycled fibres \u2012 AI-supported evaluations can help to assess the quality of recovered fibres, for instance regarding fibre length, surface condition or residual matrix adhesions. As a result, recycled fibres can be utilised more specifically for new applications, thereby reducing material losses. This is particularly important, as the mechanical properties of recycled fibres depend heavily on fibre length, surface quality and residues from the recycling process [4, 5].<\/li>\n\n\n\n<li>Optimisation of recycling processes \u2012 Data-based models can be used to monitor and adjust process parameters in methods such as pyrolysis or solvolysis. The goal is to reduce energy consumption, process duration and material losses. This is particularly relevant when recycling carbon and glass fibre composites, as the economic viability depends heavily on the quality of the recovered fibres and the stability of the process [5, 6].<\/li>\n<\/ul>\n\n\n\n<h6 class=\"wp-block-heading\">Potential for industrial implementation<\/h6>\n\n\n\n<p class=\"wp-block-paragraph\">The use of AI, sensor technology and robotics can help to further develop the recycling of fibre composites from individual special solutions into stable industrial processes. Particularly important here is the combination of material data, automated detection and flexible handling technology. Digital product information, for example on fibre type, matrix system and component structure, could form an important basis in the future for selecting recycling routes more precisely and efficiently. Current European developments in the field of sustainable product design and digital product information also support this direction [7].<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">At present, however, there are still challenges that need to be overcome. These include inconsistent material compositions, lacking data standards, high investment costs and the limited availability of large, homogeneous recycling streams. Nevertheless, AI, sensor technology and robotics offer great potential to improve the recovery of high-quality fibres and to make recycling processes more economically attractive.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">As of 2026-09-30<\/p>\n\n\n\n<p class=\"has-text-color has-small-font-size wp-block-paragraph\" style=\"color:#7ea9d2\"><strong><strong>List of references<\/strong><\/strong><br>[1] Wilts, H., Garc\u00eda, B. R., Garlito, R. G., G\u00f3mez, L. S., &amp; Prieto, E. G. (2021). Artificial Intelligence in the Sorting of Municipal Waste as an Enabler of the Circular Economy. Resources, 10(4), 28. https:\/\/doi.org\/10.3390\/resources10040028<br>[2] Sarc, R., Curtis, A., Kandlbauer, L., Khodier, K., Lorber, K. E., &amp; Pomberger, R. (2019). Digitalisation and intelligent robotics in value chain of circular economy oriented waste management \u2013 A review. Waste Management, 95, 476\u2013492. https:\/\/doi.org\/10.1016\/j.wasman.2019.06.035<br>[3] Bogue, R. (2019). Robots in recycling and disassembly. Industrial Robot: An International Journal, 46(4), 461\u2013466. https:\/\/doi.org\/10.1108\/IR-03-2019-0053<br>[4] Pakdel, E., Kashi, S., Varley, R., &amp; Wang, X. (2021). Recent progress in recycling carbon fibre reinforced composites and dry carbon fibre wastes. Resources, Conservation and Recycling, 166, 105340. https:\/\/doi.org\/10.1016\/j.resconrec.2020.105340<br>[5] Rani, M., Choudhary, P., Krishnan, V., &amp; Zafar, S. (2021). A review on recycling and reuse methods for carbon fiber\/glass fiber composites waste from wind turbine blades. Composites Part B: Engineering, 215, 108768. https:\/\/doi.org\/10.1016\/j.compositesb.2021.108768<br>[6] Beauson, J., Laurent, A., Rudolph, D. P., &amp; Jensen, J. P. (2022). The complex end-of-life of wind turbine blades: A review of the European context. Renewable and Sustainable Energy Reviews, 155, 111847. https:\/\/doi.org\/10.1016\/j.rser.2021.111847<br>[7] Europ\u00e4ische Union. (2024). Verordnung (EU) 2024\/1781 des Europ\u00e4ischen Parlaments und des Rates vom 13. Juni 2024 zur Schaffung eines Rahmens f\u00fcr die Festlegung von \u00d6kodesign-Anforderungen f\u00fcr nachhaltige Produkte. https:\/\/eur-lex.europa.eu\/legal-content\/DE\/TXT\/?uri=CELEX:32024R1781<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Fibre composites are light, strong and durable. These properties make them indispensable in industries such as aviation, automotive engineering, wind energy and sports equipment manufacturing. At the same time, their complex composition of reinforcing fibres, for example carbon or glass fibres, and a polymer matrix makes recycling considerably more difficult. In order to make recycling&#8230;<\/p>\n","protected":false},"author":4,"featured_media":4403,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"ghostkit_customizer_options":"","ghostkit_custom_css":"","ghostkit_custom_js_head":"","ghostkit_custom_js_foot":"","ghostkit_typography":"","footnotes":""},"categories":[1],"tags":[],"class_list":["post-4395","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-unkategorisiert"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>AI and robotics as key technologies for the recycling of fibre composites - WIR! recyceln Fasern<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/wir-recyceln-fasern.de\/en\/2026\/09\/29\/ai-and-robotics-as-key-technologies-for-the-recycling-of-fibre-composite-materials\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"AI and robotics as key technologies for the recycling of fibre composites - WIR! recyceln Fasern\" \/>\n<meta property=\"og:description\" content=\"Fibre composites are light, strong and durable. 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